Hot pin welding of thin poly(vinyl chloride) sheet

This paper develops a method of welding two thin sheets of poly(vinyl chloride) (PVC) with a heated pin, thus allowing construction of a relationship between the weld temperature and weld strength. Constructing a relationship between weld strength and temperature is necessary for modeling many welding processes, including laser transmission welding. An experimental approach to establishing this relationship is required because of the complex melting behavior of PVC. The designed experimental device uses a single heated pin to weld samples by using varying pressure and temperature for one second dwell time. An electro-mechanical loadframe pulled the welded samples until joint failure occurred, thereby allowing determination of the weld strength. An experiment varying welding pin temperature and joining pressure found the temperature to be a highly significant determiner of weld strength, while the pressure was found to be not significant. A transient numerical heat transfer model was used to calculate the weld interface temperature for each pin temperature. The relationship established in this paper can be used to predict the weld strength from the temperature output from models of alternative welding methods.